Mechanical fossil ash kiln effectively improves operational stability
Bosses in lime production must have a deep understanding that traditional lime kilns are too troublesome to operate! The temperature fluctuates between high and low, and the quality of the lime burned is sometimes good or bad. Sometimes, it is necessary to stop work for maintenance, which not only delays the construction period but also wastes a lot of costs. But since the use of mechanical fossil ash kilns, these headache inducing problems have been greatly improved.
Traditional lime kilns rely entirely on manual control, with the amount of material added and the size of the fire all based on experience. If not careful, local temperatures may become too high or too low, and the pressure inside the kiln may be unstable, leading to problems such as lumps and material collapse. Once a problem occurs, the kiln must be stopped for treatment, ranging from one or two days to several days, resulting in significant losses. But the mechanical fossil ash kiln is different. It has an intelligent temperature control system that can monitor the temperature of various areas inside the kiln in real time. According to the set parameters, it automatically adjusts the fuel supply and air blowing volume, and the temperature is always maintained within the most suitable range without large fluctuations. Moreover, the feeding system is also automated, evenly distributing materials according to the set amount, without local material accumulation or uneven distribution, ensuring the stability of the working conditions inside the kiln from the source.
There is also the ash cleaning process. Traditional lime kilns rely on manual climbing to remove the ash, which is tiring, dangerous, and incomplete. Over time, dust clogs the flue, affecting the ventilation inside the kiln and further leading to unstable operation. The mechanical fossil ash kiln is equipped with an automatic ash cleaning device, which regularly and quantitatively cleans the dust on the flue and heat exchanger without manual intervention. The cleaning is fast and clean, and the flue is always kept unobstructed. The ventilation inside the kiln is stable, and the combustion efficiency is also higher.
Many manufacturers who have used it have said that after switching to mechanical fossil ash kilns, there is basically no need to keep an eye on the kiln body every day. The equipment can run continuously for one or two months without any problems. The qualification rate of lime has increased from 70-80% to over 90%, and the energy consumption has also decreased significantly. This is not just casual talk. Through a series of automated and intelligent designs, the mechanical fossil ash kiln ensures stable operation in various aspects such as temperature control, feeding, and ash cleaning, which also saves the bosses time and makes more money. The effective improvement of operational stability of mechanical fossil ash kilns has become an important reason why more and more lime manufacturers choose them.
