New environmentally friendly lime kiln material distributor ensures even distribution of materials
In the production process of environmentally friendly lime kilns, the uniformity of the fabric is a key factor affecting the thermal system, calcination efficiency, and product quality inside the kiln. Traditional fabric feeders are prone to uneven temperature distribution inside the kiln due to fabric segregation, which not only increases energy consumption but may also cause local overburning or undercorning, reducing the activity of the finished product. Therefore, the research and development of new environmentally friendly fabric dispensers has become an important direction for industry upgrading.
The new fabric dispenser has achieved significant improvement in fabric uniformity through structural optimization and innovative design. The core of it lies in the technical solution of combining a rotating multi-stage fabric disc with an adjustable guide plate: the fabric disc disperses the material into a small particle flow through high-speed rotation, and the guide plate dynamically adjusts the inclination angle based on the monitoring data of the material surface in the kiln, ensuring that the material is evenly distributed radially along the kiln body. In addition, the device is equipped with an intelligent control system that can analyze real-time parameters such as temperature and pressure inside the kiln, automatically correct the speed and angle of the fabric, and avoid fabric deviation caused by fluctuations in raw material particle size or unstable feeding.
Practical application has shown that this new type of material feeder can control the thickness deviation of the material layer in the lime kiln within ± 5%, and improve the calcination uniformity by more than 30%. This not only reduces fuel consumption by 10% -15%, but also significantly reduces dust emissions, meeting the national ultra-low emission standards. In the future, with the integration of the Internet of Things and artificial intelligence technology, new fabric feeders will further develop towards intelligence and adaptability, providing stronger technical support for the efficient and low-carbon production of environmentally friendly lime kilns.
