The new engine driving the industrial upgrading of the lime kiln sector
Recently, with the stable operation of the new generation intelligent fossil ash kiln system of Jinyong Kiln in multiple places, an industrial transformation centered on "efficiency, low-carbon, and intelligence" is accelerating in the lime kiln industry. This system is praised by industry experts as a "new engine leading industrial upgrading" with multiple breakthrough technologies.
Traditional lime kiln production has long faced pain points such as high energy consumption, heavy pollution, and poor product stability, which restrict the high-quality development of the industry. The intelligent solution developed by Jinyong Kiln after five years of research and development has achieved breakthroughs through three major innovations: firstly, it adopts layered precise calcination technology, combined with aerospace grade high-temperature resistant materials, which increases the thermal energy utilization rate by 40%, reduces the comprehensive energy consumption per ton of lime by 25%, and reduces carbon emissions by more than 300000 tons per year; Secondly, equipped with a self-developed AI central control system, 18 intelligent sensors capture real-time parameters such as temperature and pressure inside the kiln, and dynamically adjust the air coal ratio through algorithms. The product activity is stable at over 330ml, with a pass rate of 99.2%; Thirdly, building a digital management platform for the entire chain of "equipment production operation and maintenance", realizing remote monitoring, fault warning, and intelligent scheduling, reducing labor costs by 60%, and improving equipment comprehensive efficiency by 35%.
At present, the system has been implemented and applied in more than 20 provinces across the country, serving more than 150 enterprises in the fields of metallurgy, building materials, environmental protection, etc., and creating economic benefits of over 1.2 billion yuan for customers. The technological breakthrough of Jinyong Kiln provides a replicable model for the green transformation of the industry, promoting the lime kiln industry to leap from 'traditional manufacturing' to 'intelligent manufacturing', "said the Chairman of the China Lime Industry Association
Industry insiders point out that with the accelerated penetration of intelligent transformation, the lime kiln industry will usher in a new round of capacity optimization and quality upgrading, and the technological innovation force represented by Jinyong kiln is becoming the core driving force of this transformation.
