How to optimize the utilization rate of raw materials in the production process of plywood
The utilization rate of raw materials in the production process of plywood directly affects production costs and economic benefits. Optimizing the utilization rate of raw materials not only helps to reduce production costs, but also promotes the sustainable use of wood resources. Here are some effective strategies for optimizing raw material utilization in plywood production.
1、 Precise sawing and centering
In the initial stage of plywood production, when sawing logs into sections, the cutting length and angle should be controlled as accurately as possible to reduce the production of wood. At the same time, advanced centering technology such as laser XY centering can improve the yield of veneer, reduce the diameter of the wood core, and thus increase the utilization rate of logs.
2、 Optimize the rotary cutting process
Rotary cutting is a key process in plywood production. By using advanced rotary cutting equipment, such as a three card shaft rotary cutting machine, the diameter of the wood core can be reduced and the yield of veneer can be improved. In addition, adjusting the rotary cutting parameters reasonably, such as the length of the rotary blade and the rotary cutting speed, can also effectively reduce the production of materials.
3、 Strengthen waste recycling and utilization
During the production process of plywood, a large amount of waste is generated, such as wood cores and broken veneers. These waste materials are not worthless, and through reasonable recycling and utilization, the utilization rate of raw materials can be significantly improved. For example, the wood core can be further spun into fine wood board core strips, while the broken veneer can be made into standard sized veneers through glue splicing or lengthening techniques.
4、 Improve production management and equipment maintenance
Improving production management level and strengthening equipment maintenance are also important ways to optimize the utilization rate of raw materials. Reduce stagnation and waste in the production process by arranging the production process reasonably; At the same time, regularly inspect and maintain the equipment to ensure it is in the best working condition and avoid raw material loss caused by equipment failure.
5、 Introducing advanced technology and innovation
With the continuous advancement of technology, many new technologies and processes have emerged in the field of plywood production. Enterprises should actively introduce these advanced technologies and innovative achievements, such as automated production lines, intelligent control systems, etc., to improve production efficiency and raw material utilization.
