- Product：Lime kiln vertical kiln two-stage valve lime unloader
- Alias：Two stage valve ash unloader
- Features：Good sealing performance
- Applicable kiln：lime vertical kiln
- Raw material steel：wear-resistant and corrosion-resistant steel
- Usage：Used for ash unloading and air locking
- Price：Pricing based on device size
In the lime production industry, the two-stage valve ash unloader of the vertical kiln is one of the important equipment in the lime kiln system. With the continuous progress of industrial technology and increasingly strict environmental requirements, traditional ash unloading equipment is no longer able to meet the needs of modern lime production. Therefore, we have developed a new type of two-stage valve ash discharge machine for vertical kilns, which adopts a more advanced two-stage valve structure, has better sealing and ash discharge uniformity, significantly improving the stability of ash discharge.
1、 Equipment Overview
The new two-stage valve ash unloader for vertical kilns is a mechanical equipment specifically designed for ash discharge operations in lime kiln systems. The equipment mainly consists of a feeding port, a two-stage valve, an ash unloading hopper, a driving device, a sealing device, a control system, etc. Its working principle is to control the opening and closing of the two-stage valve through the driving device, achieving uniform discharge of lime. This device has the advantages of compact structure, easy operation, high ash discharge efficiency, and good sealing.
2、 Technical characteristics
Advanced two-stage valve structure
The new two-stage valve ash unloader for vertical kilns adopts an advanced two-stage valve structure, which has better sealing and ash unloading uniformity compared to traditional single-stage valves. The two-stage valve consists of two independently controlled valves, one at the top and the other at the bottom. By precisely controlling the opening and closing sequence of the two valves, the uniform discharge of lime is achieved. At the same time, the two-stage valve can effectively prevent the generation of dust during the lime unloading process, improving environmental performance.
Better sealing type
In order to improve the sealing performance of the equipment, we have adopted advanced sealing materials and sealing technology in key parts such as valves and ash discharge hoppers. By optimizing the sealing structure design and material selection, the new two-stage valve ash unloader of the vertical kiln can achieve zero leakage during operation, ensuring the purity of lime and environmental safety.
Uniform ash discharge
The new two-stage valve ash unloader for vertical kilns achieves uniform lime discharge by precisely controlling the opening and closing sequence of the two-stage valves. During the ash unloading process, lime can be evenly distributed in the ash hopper, avoiding the problems of lime accumulation and blockage in traditional equipment. This not only improves the efficiency of ash discharge, but also ensures the quality and stability of lime.
Stability improvement
By optimizing the equipment structure and control system design, the new two-stage valve ash unloader of the vertical kiln has higher stability during operation. The precise control of the two-stage valve can ensure the uniform discharge and continuous supply of lime; The stable performance of the driving device ensures the long-term stable operation of the equipment; The intelligence and automation level of control systems have improved the convenience and safety of equipment operation.
3、 Application advantages
Improve production efficiency
The new two-stage valve ash unloader for vertical kilns has higher ash discharge efficiency and more stable ash discharge quality, which can meet the high yield and high-quality requirements of modern lime production. At the same time, the automation and intelligence level of the equipment also reduces the labor intensity and difficulty of operators.
lower production cost
By optimizing the equipment structure and control system design, the new two-stage valve ash unloader for vertical kilns can achieve lower energy consumption and lower maintenance costs during operation. In addition, the sealing and environmental performance of the device can also reduce the environmental costs and risks of the enterprise.
Improve environmental performance
The new two-stage valve ash unloader of the vertical kiln adopts advanced sealing materials and sealing technology, achieving zero leakage and reducing dust emissions. At the same time, the equipment can effectively prevent secondary pollution and the diffusion of pollutants caused by lime during the ash unloading process. These measures all contribute to improving the environmental protection level and image of enterprises.
The new two-stage valve ash unloader for vertical kilns is a lime production equipment with advanced technology and significant advantages. The equipment adopts advanced two-stage valve structure and sealing technology, which has better sealing performance and ash discharge uniformity; By optimizing the equipment structure and control system design, the stability and production efficiency of the equipment have been improved; Simultaneously reducing production costs and environmental risks. Therefore, the new two-stage valve ash unloader for vertical kilns is one of the excellent equipment worth promoting and applying in the lime production industry.
