Mechanized lime kiln solution suitable for small lime plants
For small lime plants, a suitable mechanical fossil ash kiln scheme is crucial as it can effectively improve production efficiency and product quality.
In terms of kiln type selection, it is recommended to use a double chamber vertical kiln. This type of kiln has a compact structure and is suitable for small lime plants with limited space. It has good heat exchange performance, which can fully decompose limestone in the kiln and ensure the quality of lime calcination.
In terms of mechanized equipment configuration, equipping with advanced feeding systems is key. The combination of belt conveyor and bucket elevator can achieve continuous and stable transportation of limestone from the storage area to the kiln roof, reducing manual handling and improving feeding efficiency. The ash discharge system uses a disc ash discharge machine, which can evenly and quickly discharge the calcined lime outside the kiln, avoiding lime accumulation inside the kiln.
In terms of environmental protection, installing efficient dust removal equipment is essential. Bag filter can effectively capture the dust generated during the production process, reduce dust emissions, and meet environmental protection requirements. At the same time, a flue gas desulfurization device is installed to further purify the flue gas and reduce environmental pollution.
The automation control system is also an important component of the solution. By installing temperature, pressure and other sensors to monitor the working conditions inside the kiln in real time, and automatically adjust parameters such as fuel supply and ventilation, the stable operation of the lime kiln is ensured, and the safety and reliability of production are improved. This plan can enable small-scale lime plants to achieve efficient, environmentally friendly, and stable production.