What are the automation control equipment for lime kilns
The automation control equipment for lime kilns is the core of modern lime production, covering multiple key systems and achieving intelligent management of the entire production process.
In the raw material processing stage, the material measurement automation control equipment adopts critical deceleration control mode to ensure measurement accuracy; The winch frequency conversion feeding system uses a frequency converter to achieve a slow speed at both ends of the elevator and a fast speed in the middle, improving feeding efficiency and safety. The top uniform fabric control and material cup switch control equipment adopt automatic program control, which can achieve 120 times of non repetitive fabric distribution to ensure uniform material distribution.
During the production process, the frequency conversion control system of the fan continuously adjusts the speed of the blower based on temperature fluctuations inside the kiln, accurately controlling the intake air volume; The intelligent master controller works in conjunction with the rotary encoder to monitor the real-time operation status of the equipment; Multiple sets of PLC programmable controllers and industrial control computers form the core control unit to complete data acquisition, processing, and instruction issuance.
In terms of safety and monitoring, the temperature protection system, pressure detection device, and monitoring system form a comprehensive protective network, which records key parameters such as production, ratio, temperature, and pressure in real time, and generates operation reports. Some systems are also equipped with 3D imaging intelligent fabric control software to further optimize the fabric effect.
These automated control devices achieve centralized control, operation, and monitoring through a distributed computer system structure, significantly improving the production efficiency and product quality of lime kilns, reducing labor costs, and promoting the transformation of the lime industry towards intelligence and greenness.
